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What means Distillation?
Distillation, also known as classical distillation, is the process of selectively boiling and condensation to separate components or substances from a liquid mixture. Dry distillation is a process of heating of solid materials to create gaseous products. ALAQUA is a US company that is a distillation equipment supplier along with other processing equipment suppliers. Distillation can produce a nearly full separation or a partial separation that raises the concentration of specific components in a mixture. The method, in either scenario, takes advantage of variations in the relative volatility of the mixture’s constituents. Distillation is a unit operation with almost universal importance in industrial applications, however, it is a physical separation process rather than a chemical reaction. However, there appears to be a lot of misunderstanding and uncertainty about the benefits of continuous distillation, how it works, how expensive it is, and so on, but it is much less complicated than one might expect. The constant tag denotes that the equipment is never turned off. That also entails working a second or third shift merely to keep the machine running. However, this is to be expected when a distillery is ramping up output. Selecting the proper distillation method is very important. Making this decision without adequate information can be challenging if you are unfamiliar with the two types of distillation procedures. Usually, there are two types of distillation equipment to select is between batch and continuous distillation techniques. Because both of these approaches have their own set of advantages and disadvantages, it’s critical to learn more about each one before deciding which is best for you. Basically, Batch and continuous distillation vary as batch distillation is done in batches, whereas continuous distillation is done continuously. The quality of the alcohol will be enhanced by using a still configuration. Because there is a bigger surface area for the vapour to form, a fractionating column on top of the distillation flask improves the alcohol significantly. Small subsystems in certain distillation apparatus will hold boiling liquid mixtures in separate plates. The process of steam distillation is used to make heat-sensitive chemicals. Thanks to the steam control valve, the temperature of the steam allow for a fast rate of heat transfer without a high heat transfer. Some of the target compounds will vaporize, and the resulting vapour will be cooled and condensed. Steam distillation is a common method for those who want to make their own essential oils because the vapour usually has a coating of water and oil in it.
POT STILL DISTILLATION: HOW A POT STILL
Time for a thought experiment: a time machine has been built. Naturally, a whiskey-crazed connoisseur uses it to bring back a famous distiller such as John Jameson or Elijah Craig to the present day. Of course, they’d be asked to distill some whiskey, perhaps at a local craft distillery. Think they could do it? The answer is “most likely” and they could probably do it without too much trouble. The reason is that despite the proliferation of smartphones, genetic engineering, and putting people in space, the human species has yet to markedly improve on the technology of pot still distillation. Except for the continuous still invented in the late 1700s, the basic pot still design used by so many distillers across the globe would be fairly recognizable to distillers from centuries ago. Pot stills are used to make many of the world’s great spirit styles, such as single malt scotch, cognac, many rums, and most mezcal. Conversely, large industrial column stills make the bulk of the alcohol produced on Earth. But the rudimentarily reliable pot still remains king in some important circles. The function of the pot still starts fittingly enough inside the pot. The pot is the large tub-like base that the rest of the components of the still attach themselves to. This is where the liquid to be distilled starts its transformative journey. The pot may be heated through a variety of means. This includes a steam jacket lining the outside walls of the pot or even a steam coil inside the pot itself. Traditionally, a direct flame from a burner is placed underneath the pot. This is common in cognac production and some scotch distillers stand by this method. Minor mechanical advances aside, the components described above have been in use with pot still distillation for generations. Improvements on the design of the pot still have been iterative at best and there’s good reason for that: pot stills make good spirits rather easily. Don’t mess with success as they say.
ADVANTAGES OF CLEAN-IN-PLACE (CIP) SYSTEMS
Clean-in-Place (CIP) is a process allowing a complete system to be cleaned without dismantling it or the manual involvement of the operator. It includes several activities that combine to properly clean all or part of a process system without having to take the system apart. CIP systems pump cleaning, rinsing, and sanitizing solutions through the same piping path as the product to eliminate product soil from internal surfaces. CIP systems vary widely in configuration, capacity, quality, and level of automation. They also vary by industry. Differences in product characteristics and regulatory considerations between various industries impact the design of a CIP system. The number of CIP applications for food, dairy, and beverage process systems has grown significantly in recent years. In most food, dairy and beverage systems, the surface finish for product contact areas tends to be the standard sanitary surface finish of 32Ra minimum. This is rougher than the finishes required in the pharmaceutical world, but it is smooth enough to allow most product residues to release easily. Some of the main economic benefits of installing a CIP system
More Production Time: Less production time lost to cleaning, more time spent making product.
Product Quality: Reliable and repeatable cleaning leads to sustainable product quality and consistency, fewer product recalls, and higher brand confidence.
Employee Efficiency: More labor time spent on productive, profitable activities.
Utility Savings: Water and energy usage reduced through repeatable cycle control.
Lower Water Treatment Costs: Less effluent down the drain.
3 Advantages of Packaged Process Steam Boiler Systems
Almost every major industrial process these days requires steam systems. A variety of manufacturing processes, heating and sterilization, distillation, moisturization, humidification, and propulsion drive applications require steam. Steam generation dates back to the first simple steam engine designed by the mathematician Hero around A.D. 75. The first water-tube boiler was patented by John Blakey in 1766. In short, steam has been around for ages and we're becoming more and more capable of harnessing its power. To the uninitiated, the usage of steam systems can be intimidating at best. To others familiar with steam systems, complacency can be a danger. However, there are a series of advantages in purchasing and installing a packaged process steam boiler system.
Great for tight spaces. Packaged feedwater, water treatment and blowdown equipment are all of the necessary support components needed to supply your steam boiler in just one compact skid. This is especially helpful for retrofit applications where you can’t just blow out a wall of a mechanical room but, instead, need to fit all of your equipment into an existing space.
Reduced site installation time and costs. Utilizing a packaged system decreases the need for expert labor in the field. There has been an increasing shortage in skilled labor over the past decade. According to Associated General Contractors of America, 52% of companies are struggling to fill openings for laborers, carpenters, and equipment operators. Additionally, since no coordination of complex accessory components is needed, it saves valuable job site time.
Increased reliability. Packaged steam systems offer critical factory-tested functionality before the skid ever reaches your job site. Our manufacturing partner, CERTUSS, will completely assemble and test your package on the manufacturing floor before it ever arrives to your job site. Testing is a crucial part of a steam system install to prevent any unexpected issues post-installation.
Advantages of copper stills
The copper still is the spirit of tradition because initially stills were made of this metal. The first to use copper for production of such apparatuses were Arabs. The metal could assume any form and size, had high thermal conductivity and corrosion resistance. After a while people began to use copper for still production in Europe too. The French made a great contribution having started production of copper alembics. Copper stills are used worldwide for production of essential oils in large and small enterprises until now. The copper stills become hot quickly that contributes to uniform heating and acceleration of distillation process. As a result, useful substances and aromatic compounds are extracted from raw material at once. Consequently, you will get natural odor of herbal preparations and blooms preserved in your oil or hydrolat. One more considerable advantage of copper is its antibacterial properties. That is why hydrolats and essential oils produced with copper equipment will have a long shelf life without addition of preservatives. It is also important to note that the copper stills are hardwearing and have long useful life. They are easy repaired with the use of food tableware alloys. It is possible to dismantle the still easily in hot state as well as in cold state due to the clamp, and it is unnecessary to wait when it cools. That type of connection also provides the leak-proofness of the apparatus in the process of distillation. As a result, vapor doesn’t outflow on joints. It is issue of safety and cost effectiveness Distilling equipment made of copper is beautiful not only when it is new and polished.Over time the still gets natural coating i.e. patina. It creates some charm of refinement. Therefore, it doesn’t matter when you acquired the copper apparatus. It will be always beautiful and refined addition of you interior.